CNC Machining Aluminum Parts

Aluminum alloy precision parts and products are highly favored for their lightweight and exquisite appearance, widely used in both industrial and everyday applications. Especially in recent years, with the continuous advancement of technology and societal development, people’s demand for product diversification has been increasing. As a result, the more advanced the processing technology of aluminum alloy products, the greater the market demand, the higher their popularity, and the larger the profit potential. CNC machining is one of the ideal methods for processing aluminum alloy shell products.

Advantage of aluminum in CNC machining.

1.Wide Applications
2.Low Density and High Strength
3.Variety of Quality Aluminum Materials
4.Good Electrical Conductivity
5.Cost-effective Production Methods

JUNYU CNC Machining Aluminum Parts

JUNYU’s capability of CNC Machining Aluminum parts

ProcessesLead TimeTolerancePriceApplicationsAlloysFinishing Options
CNC MachiningAs fast as 3 daysWith drawing: Precision up to +/- 0.005 mm.
No drawing: ISO 2768 medium  
Fees are based on the product.Lightweight and cost-effective, CNC Lathe suitable for prototyping to mass production.6061, 7075, 7050, 2024, 5052, 6063, MIC6  Alodine, Anodizing Types II, III, III + PTFE, ENP, Media Blasting, Nickel Plating, Powder Coating, Tumble Polishing.   

CNC Machining Materials for Aluminum Parts

CNC Machining Aluminum Parts

Aluminum 2024

2024 aluminum alloy is commonly used in aerospace, military, and other applications that require high strength and good corrosion resistance. It is enhanced with alloying elements such as copper, magnesium, and manganese to improve its mechanical properties. Although 2024 aluminum alloy is not as strong as 7075 aluminum, it is often selected when a high strength-to-weight ratio is required. 2024 aluminum alloy is heat treatable and non-magnetic.

Density(p)Electrical ConductivityYoung’s Modulus (E)Elongation (ε) at break
2.78 g/cm3 (0.1Ib/in²)30%73 GPa (10.6Msi)10-25%
CNC Machining Aluminum Parts

Aluminum 6061

The most commonly used aluminum alloy in our machining services is Aluminum 6061, a versatile and easy-to-machine metal. It offers excellent corrosion resistance, is non-magnetic, and can be heat treated.

Tensile Strength,Yield (MPa)Young’s Modulus (E)Density(p)Specific Heat Capacity (c)Elongation (ε) at break
124-290 MPa (18.0-42.1 ksi)68GPa (9,900 ksi)2.70 g/cm²897 J/(kg-K)12-25%
CNC Machining Aluminum Parts

Aluminum 6063

AA6063 aluminum is a common aluminum alloy, with magnesium and silicon as the primary alloying elements. Compared to 6061 aluminum, 6063 aluminum offers better corrosion resistance and formability. It is not suitable for high-strength applications but can be used for exterior railings and decorative trim. The advantage of CNC machined 6063 aluminum is that it is heat treatable and non-magnetic.

Density(p)Young’s modulus (E)Tensile Strength (ot)Elongation (ε) at breakSpecific Heat Capacity (c)
2.69 g/cm368.3 GPa (9,910 ksi)145-186 MPa (21.0-27.0 ksi)18-33%900 J/kg*K
CNC Machining Aluminum Parts

Aluminum 5052

5052 aluminum alloy is relatively easy to weld, with magnesium as the primary alloying element. It is easy to form, heat treatable, and non-magnetic. It has excellent corrosion resistance, especially in seawater and salt spray environments, making it the material of choice for applications with high corrosion resistance requirements in marine engineering (such as LNG tanker tanks). Its resistance to saltwater and salt spray allows it to withstand the challenges of marine environments, which is why it is widely used in marine, shipbuilding, and related industries.

Typical applications of 5052 aluminum alloy include marine, aerospace, construction, general sheet metal work, heat exchangers, fuel pipelines and tanks, flooring panels, streetlights, appliances, rivets, and wire.

Density (p)Volume Resis tivity(p)Young’s Modulus (E)Elongation (e) at breakTensile Strength,Yield (MPa)
2.68 g/cm349.3-49.9 nOhm*m69.3 GPa7-27%195-290 MPa (28.3—42.1 ksi)
CNC Machining Aluminum Parts

Aluminum 7075

7075 aluminum alloy is typically a high-strength, high-hardness alternative to 6061 aluminum alloy. It is widely used for parts in high-stress environments. Compared to 6061 aluminum, 7075 aluminum has slightly lower corrosion resistance. However, 7075 aluminum is non-magnetic and can be heat treated.

Density (p)Young’s modulus (E)Tensile Strength (ot)Elongation (ε) at breakMaximum Yield Strength
2.81 g/cc (0.102 Ib/cu in)71.7 GPa (10,400 ksi)572 MPa (83.0 ksi)11%280 MPa (41 ksi)

Post-processing of CNC machined aluminum parts

Untreated aluminum typically has a matte silver or gray surface, depending on the roughness of the surface.

Many aluminum consumer products, such as laptops, require anodizing. Anodizing not only offers various color options but also provides a consistent sheen across the part.

Aluminum can also be treated with media blasting, sanding, and hand polishing to achieve various surface finishes.

CNC Machining Services for Aluminum Parts – Aluminum Parts Machining in China

In order to meet the demand for diversity and high quality in aluminum alloy shell products, it is essential to summarize processing techniques during the manufacturing process. Based on years of CNC machining experience, JUNYU has summarized the key machining techniques to be considered when processing aluminum alloy shells. JUNYU is a highly professional CNC machining company in China, offering precise CNC aluminum parts machining services. Our machining equipment includes three-axis, four-axis, and five-axis machining centers, drilling and tapping centers, CNC lathes, and over 100 conventional machine tools such as lathes, milling machines, drilling machines, and grinders.

Advantages of Our Machining Services

1.With over ten years of CNC machining experience, we are able to provide comprehensive solutions to solve various problems.

2.ring the CNC milling of aluminum parts, we conduct strict comprehensive and routine inspections to ensure product quality.

3.We have a strong professional technical team and an efficient management system, equipped with advanced manufacturing equipment to ensure the best CNC aluminum parts machining service for you.

FAQ

Aluminum, stainless steel, brass, plastic, and steel are the most commonly used materials in CNC machining. Aluminum is probably the most widely used CNC milling material. Its ability to machine faster than other materials makes aluminum a more practical material for CNC machining.

Many types of aluminum alloys (such as 6061 aluminum alloy, 7075 aluminum alloy, etc.) can be efficiently machined with cutting tools. Compared to other materials, aluminum is easier to form, which allows aluminum to be machined three times faster than iron or steel.

Aluminum Alloy 6061: Due to its excellent mechanical properties and good weldability, as well as its ease of anodizing, 6061 aluminum alloy has become one of the most popular aluminum alloys. It offers good toughness, moderate to high strength, and excellent corrosion resistance in harsh environments. Its easy anodization and good machinability also make it widely used in extrusion processing.

Aluminum Alloy 7075: 7075 aluminum alloy is another very popular alloy after 6061, known for its excellent fatigue strength. It is commonly used for manufacturing high-strength components such as aircraft wings, fuselages, bicycle parts, and rock climbing equipment. Due to its excellent polishing properties, 7075 aluminum alloy is also widely used in automotive reflectors. Compared to the 2000 series aluminum alloys, 7075 offers superior corrosion resistance.

Aluminum Alloy 2024: 2024 aluminum alloy is widely used in aerospace and military applications due to its high fatigue strength, high strength, and sensitivity to thermal shock. It is especially suitable for parts that require high strength and fatigue resistance.

Aluminum Alloy 5052: 5052 aluminum alloy is primarily used for sheet metal processing, construction machinery parts, and applications in saltwater environments. It has excellent corrosion resistance to seawater, saltwater, and industrial environments, making it ideal for components used in marine and harsh environments. This alloy is easy to punch, bend, and cut into the desired shape.

Aluminum Alloy 6063: 6063 aluminum alloy has excellent mechanical properties, such as good weldability, heat treatability, and durability. It is commonly used to create complex shapes with smooth surfaces and is widely applied in components such as door frames, window frames, sign frames, roofs, and other structural parts.

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